The products We can offer you are|  as  following .

1. Full Coverage of All Types of Spare Parts and Core Wear-Resistant Components for Cone Crushers

We provide a full range of complete accessories for spring cone crushers, Simmons cone crushers, single-cylinder hydraulic cone crushers, multi-cylinder hydraulic cone crushers, and composite cone crushers. All products are modeled and produced 1:1 according to the original factory drawings, precisely formed by CNC machining centers. The dimensional tolerances strictly comply with industry standards, making them perfectly compatible with original factory equipment. They can be directly installed and replaced without secondary processing, greatly shortening the equipment shutdown and maintenance time.

1. Core High-Wear Vulnerable Parts (Core Consumable Components of Cone Crushers)

High wear-resistant parts are the core consumable components of cone crushers, which directly determine the crushing efficiency, finished product quality and equipment operation cost. We customize exclusive wear-resistant material formulas for different crushing working conditions and material characteristics, and the core categories of wear-resistant parts include:

Mantle (fixed cone liner): The core wear-resistant crushing part of the cone crusher. It forms a crushing chamber in conjunction with the crushing wall, directly bearing material extrusion and strong abrasion. It adopts multiple wear-resistant materials such as modified high manganese steel, high chromium alloy, and bimetal composite. The heat treatment process is optimized for hard rock working conditions, and its wear resistance life is 30%-100% higher than that of ordinary products.

Cone Mantle (Moving Cone Liner): The core wear-resistant part of the moving cone of the cone crusher. It performs the layered crushing of materials by swinging with the moving cone. Adopting a dual-excellence material with impact resistance and high wear resistance, it is suitable for crushing working conditions of high-hardness and highly abrasive materials. It has excellent work hardening effect and full impact resistance.

Wear-resistant protective parts: a full range of wear-resistant protective parts including distribution discs / feeding hopper liners, inlet guard plates, frame inner cavity guard plates, balance ring guard plates, lock nut guards, bowl bearing guards, etc. Made of high-wear-resistant alloy or rubber-metal composite materials, they fit the equipment cavity precisely, comprehensively protect the equipment base from material wear, and extend the service life of the main unit.

Other non-standard wear-resistant parts: Various customized cone crusher wear-resistant accessories such as wedge irons, bushings, impact blocks, and guide plates

2. Core Structural and Transmission Parts

Copper sleeve series: A full set of sliding bearing accessories including eccentric copper sleeves, main shaft copper sleeves, frame copper sleeves, taper sleeves, transmission shaft sleeves, etc. Made of high-grade tin bronze by centrifugal casting, with good compactness, strong wear resistance and excellent adaptability.

Core transmission components: Main shaft assembly, movable cone body, eccentric sleeve assembly, transmission shaft assembly, large and small bevel gears, pulley / flywheel

Frame and adjustment components: Adjustment ring, support ring, locking device, adjustment shim, pressure block, frame body accessories

Bearings and Lubrication Components: Bowl Bearing Seat, Bowl Liner, Oil Ring, Seals, Full Set of Accessories for the Lubrication System

Hydraulic and Safety Components: Single-cylinder/multi-cylinder hydraulic system oil cylinders, pistons, accumulators, spring safety assemblies, and accessories for overload protection devices

II. Product Adaptation Scope

Applicable models: Fully cover all series of domestic and imported cone crushers, including PY/PYZ/PYD spring cone crushers, Symons series cone crushers, GP/HP/CH/CS series multi-cylinder hydraulic cone crushers, HPT/MP series single-cylinder hydraulic cone crushers, and composite cone crushers.

Compatible brands: Perfectly compatible with cone crushers of mainstream domestic and foreign brands such as Metso, Sandvik, Liming Heavy Industry, Shibang Group, Shuangjin Machinery, Dahua Heavy Industry, Nanchang Mining Machinery, etc. We support custom non-standard size accessories according to customers' drawings, samples and on-site mapping.

Applicable industries: Multiple crushing and mineral processing industries such as metal mining, sand and aggregate production, ferrous metallurgy, building materials and cement, resource recycling of construction waste, highway and railway infrastructure construction, water conservancy and hydropower engineering, chemical industry and electric power.

III. Core Advantages of JCH-TIKTOP Cone Crusher Parts & Wear-resistant Parts

1. 30+ years of technical accumulation and supported by imported technology

As one of the earliest professional manufacturers deeply engaged in the field of mining wear-resistant parts in China, we introduced the complete set of wear-resistant part design and manufacturing technology from Sweden's SKEGA Company. We have an independent R&D laboratory for wear-resistant materials, and continuously optimize formulas and production processes in combination with the mining crushing conditions in China. We have served a total of more than 1,000 mining and sand and gravel enterprises at home and abroad, and our technical strength and product quality have been widely recognized by the industry.

2. Customization of Diverse Wear-Resistant Materials to Meet the Needs of All Working Conditions

We provide exclusive material solutions tailored to the hardness, abrasiveness and operating conditions of different crushed materials, rejecting a "one-size-fits-all" approach:

Modified high manganese steel series (Mn13Cr2/Mn18Cr2): Suitable for medium and low hardness materials and heavy impact crushing conditions, with excellent work hardening effect, strong impact resistance and outstanding cost performance

High-chromium alloy series: Suitable for crushing working conditions of high-hardness and highly abrasive materials such as granite, basalt and cobblestones. It has high hardness, excellent wear resistance, and its service life is much longer than that of ordinary high manganese steel products.

Bimetal composite series: It has both a high-hardness wear-resistant layer and a high-toughness matrix, featuring the dual advantages of impact resistance and high wear resistance. It is suitable for extremely complex crushing conditions and greatly extends the replacement cycle of wearing parts.

Rubber-metal composite wear-resistant parts: Leveraging the company's over 30 years of technical advantages in rubber wear resistance, it features multiple advantages of noise reduction, impact resistance and wear resistance, and is suitable for specific light abrasion and high impact working conditions.

3. Original Factory-Grade Precision, Hassle-Free Installation

All products are 1:1 3D modeled based on original factory drawings, precisely formed by CNC machining centers, with full-process dimensional inspection. The tolerance of key dimensions is strictly controlled within the industry standard range, making them perfectly compatible with original factory equipment. They can be directly installed and replaced without secondary grinding and processing, minimizing the downtime of equipment for maintenance and reducing the production loss of customers.

4. Strict Quality Control Throughout the Process, Direct Supply from the Original Manufacturer

We have established a full-chain quality control system from raw material incoming to finished product delivery. We conduct spectral composition testing for incoming raw materials, strictly control the core processes of heat treatment, casting and finishing during production, and perform comprehensive testing of dimensions, hardness and wear resistance for finished products before delivery to ensure that every product meets the quality standards. We have our own modern production base, eliminating the price difference caused by middlemen. Under the condition of the same material quality, our prices are more competitive, and you can enjoy exclusive customized discounts for bulk purchases.

IV. Customized Services and Full-Process Support

Non-custom exclusive customization service: We support customers to customize various non-standard cone crusher parts and wear-resistant parts according to drawings, samples and on-site mapping. Our professional technical engineer team provides one-on-one follow-up service, issues customized plans and quotations within 72 hours, and arranges rapid production and delivery.

Full-cycle technical support: We provide free technical services such as accessory selection, material recommendation, installation guidance, and crushing condition optimization. Our senior engineer team follows up throughout the whole process to solve all the problems in the entire process of using your equipment accessories.

Efficient Logistics and Delivery Guarantee: Sufficient stock is available for conventional standard model accessories, and delivery can be arranged within 24 hours after placing an order; customized non-standard accessories are delivered on time as per the agreed construction period. Rush orders can be provided with expedited production services. There is linkage among multiple warehouses across the country, and logistics covers mining areas in all provinces and cities nationwide.

Comprehensive after-sales warranty service: All products come with formal warranty service upon delivery. For product quality issues not caused by human factors, free return and exchange are provided. We follow up on the product usage effect throughout the process, and provide customers with lifelong technical support and component upgrading and optimization services.

V. Frequently Asked Questions (FAQ) about Cone Crusher Parts & Wear Resistant Parts

1. What is the normal replacement cycle of the mantle / cone liner of a cone crusher?

The replacement cycle mainly depends on the hardness, abrasiveness, operating hours of the equipment and feeding conditions of the crushed materials. For crushing conditions of low-to-medium hardness materials such as conventional limestone and construction waste, the replacement cycle of modified high manganese steel liners is about 2 to 4 months; for crushing conditions of high-hardness hard rocks such as granite, basalt and cobblestones, the replacement cycle of high-chromium alloy / bimetal composite liners can be extended to 4 to 8 months. We can optimize the material formula according to your actual working conditions to greatly extend the replacement cycle of accessories and reduce operation and maintenance costs.

2. How to Select the Material of Cone Crusher Wear Parts for Different Crushing Conditions?

For medium-to-low hardness materials (limestone, dolomite, construction waste) and heavy impact crushing working conditions: Prioritize Mn13Cr2 modified high manganese steel material, which has excellent impact resistance and high cost performance.

For high-hardness materials (granite, basalt, iron ore, pebbles) and continuous operating conditions with severe abrasion: Prioritize high-chromium alloy or bimetal composite materials, which offer more prominent wear resistance and longer service life.

Special working conditions with light abrasion, strong impact and noise reduction requirements: Customizable rubber-metal composite wear-resistant parts can be provided to give play to the company's core rubber wear-resistant technology advantages.

3. Can the spare parts of single-cylinder and multi-cylinder cone crushers be interchanged?

In most cases, they cannot be used interchangeably. There are obvious differences in the structural principles, chamber design, and accessory sizes between single-cylinder and multi-cylinder cone crushers. Even for equipment with the same power, the core wear-resistant parts, bushings, and transmission components are not interchangeable. We can customize fully compatible accessories according to the specific model and factory number of your equipment to ensure that the installation and use performance meet the standards.

4. Can customized domestic spare parts be made for imported brand cone crushers?

Yes. We have extensive experience in the localization and customization of imported cone crusher accessories. For imported brands of cone crushers such as Metso and Sandvik, we can provide 1:1 customized accessories that are fully compatible through methods like drawing matching, sample surveying, and on-site investigation. Meanwhile, we can optimize the wear-resistant material formula according to domestic working conditions, significantly reducing the procurement cost and cycle of accessories while ensuring compatibility and service performance.

5. What is the delivery cycle for custom non-standard cone crusher parts?

Customization of conventional non-standard wear-resistant parts: our delivery cycle is 7-15 days; for accessories with complex structures and high process difficulty, we will agree on a clear delivery time limit with you and deliver strictly in accordance with the agreed time; for urgent orders for mine emergency shutdowns, we can open an expedited production channel to minimize the delivery cycle and reduce your shutdown losses.