Electric Pinch Valve

简短描述:

JCH-TIKTOP Specializing in R&D, Production and Sales of Mining Fluid Control Va


内容详情

JCH-TIKTOP  Specializing in R&D, Production and Sales of Mining Fluid Control Valves.

We focus on the R&D, production and sales of mining fluid control valves. Aiming at automated pipeline working conditions such as mineral processing, tailings transportation and solid-liquid separation, we professionally develop a series of Electric Pinch Valves (Electric Hose Valves).Driven by electric actuators, these valves open, close and regulate flow by squeezing wear-resistant rubber sleeves. They feature non-clogging, wear resistance, reliable sealing and remote automatic control, effectively solving problems such as jamming, wear and leakage of traditional valves in particle-laden slurry pipelines.They are widely used in high-automation scenarios including mineral processing plants, tailings dry stacking, filter press pipelines and wastewater treatment.

I. Product Introduction of Electric Pinch Valves

Electric pinch valves mainly consist of valve body, wear-resistant rubber sleeve, electric actuator and connecting bracket.The thrust of the electric actuator squeezes the sleeve to deform, realizing pipeline on-off and flow regulation.The internal flow passage of the sleeve is smooth and straight, without valve core or gate plate, so there is no material hanging or jamming.It is especially suitable for complex working conditions such as ore pulp, tailings slurry, mud and corrosive media, serving as a core control valve for automated mining transportation pipelines.

II. Main Product Types

By Connection Type

• Flanged Electric Pinch Valve: Firm connection, stable pressure bearing, suitable for main mining pipelines and large-diameter transportation pipelines

• Wafer Electric Pinch Valve: Compact structure, easy installation, suitable for branch pipelines with limited space

By Sleeve Material

• Wear-Resistant Natural Rubber Sleeve: Suitable for conventional ore pulp and tailings mud, with excellent scouring resistance and resilience

• Acid & Alkali Resistant Synthetic Rubber Sleeve: Suitable for acidic and alkaline wet processing ore pulp, with outstanding corrosion resistance

• High-Strength Wear-Resistant Sleeve: For high-concentration coarse particle slurry, with high tear resistance and long service life

By Control Function

• On-Off Electric Pinch Valve: Realizes quick full open and full close of pipelines, suitable for conventional on-off control

• Modulating Electric Pinch Valve: Precisely adjusts sleeve opening for linear flow regulation

III. Core Components

• Rubber Sleeve: Core wearing part of the valve, integrally vulcanized, wear and corrosion resistant, easy to replace

• Electric Actuator: On-off / modulating electric drive unit, remote controllable and stable in operation

• Valve Body: Reinforced cast steel structure supporting the sleeve, high strength and deformation resistant

• Connecting Brackets & Fasteners: Standardized parts, firmly installed, adaptable to various pipeline layouts

• Electrical Control Accessories: Control module, limit switch, signal feedback device, supporting connection with automation systems

IV. Product Performance Features

• Straight Flow Passage, No CloggingNo internal obstruction structure, allowing smooth passage of ore pulp, mud and particle media, completely eliminating valve jamming and blockage.

• Reliable Sealing, No LeakageSealing is realized through sleeve deformation, ensuring complete sealing even with impure media, free of leakage risks.

• Electric Drive for Convenient Automatic ControlEquipped with electric actuators, connectable to DCS and PLC automation systems for remote control and timed on-off.

• Precise Adjustable FlowModulating actuators enable accurate control of sleeve opening, stabilizing slurry flow to meet process requirements.

• Wear & Corrosion Resistant for Long Service LifeSpecial mining-grade rubber sleeves resist particle erosion and acid-alkali corrosion, performing far better than conventional metal valves.

• Simple Maintenance, Low CostOnly regular sleeve replacement is required without disassembling the valve body or pipeline, greatly reducing maintenance workload.

• Wide Application RangeStable long-term operation in high-concentration, high-viscosity, particle-laden and corrosive slurry media.

V. Scope of Application

Applicable Industries:Metal mine mineral processing, tailings transportation, coal washing, metallurgy and chemical engineering, environmental sludge treatment, sand and gravel slurry transportation

Applicable Media:Ore pulp, tailings slurry, acidic / alkaline ore pulp, mud, coal slime, fiber slurry, sewage containing solid particles

Applicable Conditions:Automated slurry pipeline control, tailings dry stacking system, filter press feed pipelines, corrosive medium pipelines, flow regulation pipelines

VI. Standard Product Specifications (Non-standard Customization Supported)

• Nominal Diameter: DN25~DN600

• Connection: Flanged, Wafer

• Drive: On-off electric, Modulating electric

• Valve Body Material: Cast Steel

• Sleeve Material: Wear-resistant rubber, acid & alkali resistant rubber, high-strength wear-resistant rubber

• Working Pressure: Standard mining pipeline pressure, customizable pressure rating according to working conditions

VII. Core Advantages of Hainan SKJ Mining Equipment

• Special Design for Mining ConditionsStructure optimized for high particle content, strong corrosiveness and high automation in mining, with stronger adaptability.

• Mature and Durable Sleeve FormulationAdopts mining-specific wear / corrosion resistant rubber formula, tear and erosion resistant, with long replacement cycle.

• Stable and Reliable Electric ActuatorsIndustrial-grade electric actuators with smooth operation, high protection grade and long-term continuous working capability.

• Comprehensive Customization CapabilityCustomizable electric pinch valves in different diameters, control modes, sleeve materials and pressure ratings.

• Factory Direct Supply with High Cost PerformanceSource production without middlemen, sufficient stock of standard models, fast delivery of non-standard products, complete warranty and technical support provided.

VIII. Customization & Service Support

• Support customized electric pinch valves according to pipeline diameter, medium characteristics and automation control requirements

• Supply and customize wearing parts such as pinch valve sleeves separately

• Provide free technical guidance on valve selection, electrical connection, installation and maintenance

• Undertake long-term fixed-point supporting supply for mineral processing plants, tailings systems and automated production lines

IX. FAQ

Can electric pinch valves be used in automated ore pulp pipelines?

Yes. They can be directly connected to PLC / DCS systems for remote on-off and flow regulation, suitable for automated mining production lines.

What is the difference between electric and pneumatic pinch valves?

Electric pinch valves are driven by electricity without needing an air supply, more suitable for sites without air source and scenarios requiring precise flow regulation.

What is the core wearing part of a pinch valve?

The core wearing part is the rubber sleeve, which is quick and easy to replace without professional tools, resulting in extremely low maintenance cost.

What parameters are required for custom electric pinch valves?

Accurate selection can be completed by providing pipeline nominal diameter, working pressure, medium characteristics, control type (on-off / modulating) and installation method.


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