Cylindrical Screen

简短描述:

JCH-TIKTOP focuses on the R&D, production and sales of mining mineral processin


内容详情

JCH-TIKTOP  focuses on the R&D, production and sales of mining mineral processing equipment accessories. It has long provided ball mill trommel screen accessories, wear-resistant parts and overall solutions for industries such as metal mines, non-metallic mines, sand and stone mineral processing, and building materials and chemical industry. With stable quality, rapid delivery and high cost performance as its core advantages, the company's products cover a full range of accessories including trommel screen plates, wear-resistant liners, pressing bars, sealing parts, and support structures. These products are compatible with various types of ball mill supporting trommel screens, meeting the screening, classification and grinding requirements under different working conditions.
We adhere to strict control of the entire process from raw materials, production technology to finished product inspection, ensuring the precise dimensions and stable wear resistance of the accessories, helping customers extend the service life of accessories, reduce the frequency of shutdowns for replacement, and lower the overall operation and maintenance costs.

1. Core Accessories and Wear Parts for Ball Mill Cylindrical Screens

1. Cylindrical Screen Plates / Screens

Our company can provide screen plates with various materials and structures to meet the requirements of different working conditions.
  • Wear-resistant metal screen plates: high strength, impact resistance, suitable for screening large-particle materials

  • Wear-resistant composite screen plate: balances toughness and wear resistance for a longer service life

  • Various hole diameters such as strip holes, round holes and square holes can be customized according to needs

    Core features: uniform hole opening, low risk of material clogging, firm installation, and stable screening efficiency.

2. Wear-resistant Liner/Guard Plate for Cylindrical Screen

It is used on the inner wall, feed inlet, discharge inlet and transition section of the drum screen, and its core function is to protect the cylinder structure from scouring and wear by materials and extend the service life of the main engine.
  • High wear-resistant alloy liner plate

  • Wear-resistant rubber composite liner

  • A variety of structures are available, such as arc liners, straight plates, and stepped liners.

    The material and size can be customized according to on-site working conditions, effectively reducing wear, vibration and equipment operating noise.

3. Pressing Device and Pressing Strip

Used to fix the screen plates and lining plates, prevent loosening and falling off during the operation of the equipment, and ensure the stability of the screening operation.
  • Special Press Strip for Screen Plate

  • Liner fixing press block

  • Supporting fasteners such as tightening bolts and gaskets

    Solid structure, easy to disassemble and assemble, suitable for the use requirements of frequent on-site inspection and replacement.

4. Seals and Dustproof Accessories

To solve the problems such as ore leakage and dust ingress that are prone to occur during the operation of the drum screen, we provide special supporting sealing accessories:
  • Wear-resistant sealing ring

  • End cover gasket

  • Dust retaining ring

  • Inlet and outlet sealing structural parts

    Effectively reduce slurry leakage and dust overflow, improve the on-site working environment, and protect the equipment's transmission components from dust wear.

5. Support and Transmission Structural Fittings

To ensure the stable operation of the cylindrical screen, we provide various support and transmission-related accessories:
  • Support托轮 and retaining wheels

  • Drum support ring

  • Connecting Flange, Coupling

  • Transmission gear and ring gear accessories

    High structural strength, stable operation, reduced equipment shaking and abnormal noise, and lower equipment failure rates.

II. Scope of Application

  • Suitable Equipment: Cylindrical screens, drum screens and rotary screens matched with various mineral processing ball mills

  • Suitable materials: iron ore, copper ore, gold and silver ore, limestone, quartz sand, aggregate and so on

  • Applicable industries: metal ore dressing, sand and gravel processing, building materials, chemical industry, coal, environmental protection tailings treatment, etc.

III. Core Advantages of JCH-TIKTOP

  1. We have long served the frontline mining sites, deeply understood the core pain points of cylindrical screens such as fast wear, easy deformation and easy hole blockage, and optimized the materials and structures in a targeted manner to adapt to different complex working conditions.
  2. According to on-site working conditions such as the hardness, abrasiveness and water content of materials, we provide a variety of material solutions including wear-resistant metal, composite wear-resistant material and wear-resistant rubber to maximize the service life of accessories.
  3. Supports customization according to drawings, samples and on-site mapping, with strict control over dimensional accuracy. It is universally interchangeable with original factory accessories without the need for secondary processing, greatly shortening the equipment shutdown and maintenance time.
  4. Regular screen plates, liners, pressing bars and seals are always in stock and can be shipped upon order; non-standard customized parts have a short production cycle and urgent orders can be scheduled for production first, fully ensuring the continuous production of mines.
  5. No middleman markup; exclusive discounts are available for bulk purchases. We also provide comprehensive quality warranties, installation guidance, working condition selection suggestions, and lifelong technical support to ensure customers can purchase with confidence.

IV. Customized Services

  • Supports the customization of complete sets of accessories for cylindrical screens according to equipment models, drawings and samples

  • We provide exclusive solutions for material selection, structural optimization and lifespan enhancement free of charge

  • We can undertake long-term supporting cooperation and bulk supply cooperation for mining enterprises.

  • Provide on-site installation guidance and full-process technical support for operation and maintenance

V. Frequently Asked Questions (FAQ)

  1. The replacement cycle mainly depends on the abrasiveness of the material and the daily operating duration of the equipment. Under normal working conditions, the service cycle is 3 to 12 months. Choosing our high-wear-resistant customized materials can significantly extend the replacement cycle and reduce operation and maintenance costs.
  2. This can be solved by optimizing the screen hole shape, increasing the open area ratio, and selecting a self-cleaning screen plate structure. Our company can provide targeted anti-clogging solutions according to your material properties and on-site working conditions.
  3. It is not universal in most cases. It is necessary to match the exclusive size according to the equipment diameter, length and connection structure. Our company can accurately customize the adaptive accessories at a 1:1 ratio according to your equipment parameters, drawings or samples.
  4. Just provide the equipment model, accessory dimensions, drawings or samples, and we can quickly complete the price verification, issue the plan and arrange production, with one-on-one follow-up service throughout the whole process.



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